Product – ADI DEV CARBON

Products

Recovered Carbon Black

What is Carbon Black?

Carbon black is a fine black powder produced by the incomplete combustion of hydrocarbons. Various industries use it as a reinforcing agent, pigment, and conductive additive. At Adideva Carbon, we specialise in high-quality recovered carbon black that enhances durability, conductivity, UV resistance, and colour stability across multiple applications. As a Sustainable Carbon Black Manufacturer, we focus on eco-friendly production methods to reduce environmental impact.

Different Forms of Carbon Black

Granules

Carbon black granules are densely packed particles that ensure easy handling, minimal dust formation, and improved dispersion. These are ideal for rubber compounding, plastic masterbatches, and industrial coatings, providing excellent colour stability and reinforcement properties.

High Density (UF) Powder

High-density ultra-fine (UF) carbon black powder is designed for applications requiring high dispersion and conductivity. Commonly used in automotive coatings, batteries, and electronic applications, it enhances UV resistance, mechanical strength, and durability.

Ultra Fine Powder

Ultra-fine carbon black powder is a low-density material that provides excellent coverage, colour depth, and smooth texture. It is widely used in inks, coatings, and advanced polymer applications where superior dispersion and uniformity are required.

Super Fine Powder

Superfine carbon black powder is engineered for precision applications, such as high-performance plastics, adhesives, and sealants. It delivers improved conductivity, enhanced viscosity control, and optimal reinforcement for demanding industrial uses.

Coarse Powder

Coarse carbon black powder is a high-structure material used for rubber compounding, heavy-duty coatings, and tyre manufacturing. It provides increased tensile strength, wear resistance, and impact durability, making it a preferred choice for automotive and industrial applications.

Pyrolysis Oil

Pyrolysis Oil - A Smart Fuel Alternative

Pyrolysis Oil is a high-energy fuel source derived from waste materials like scrap tyres and plastic. This eco-friendly oil is a sustainable alternative to traditional fuels, making it a popular choice for industries using furnaces, boilers, and power plants. Its high calorific value helps businesses reduce fuel costs while promoting a cleaner environment.

Benefits of Using Pyrolysis Oil

Waste to Energy

Transforms discarded tyres and plastics into a valuable fuel source, reducing landfill waste and encouraging sustainable recycling.

Energy Efficiency

Delivers high energy output, making it an efficient replacement for conventional fossil fuels in industrial applications.

Eco-Friendly Solution

Lowers carbon emissions and minimizes the environmental impact of waste disposal by promoting clean energy.

Cost-Effective Alternative

A more affordable fuel compared to diesel and furnace oil, helping businesses save on operational expenses.

Scrap Steel Wire

Scrap Steel Wire – A Valuable Recycled Metal

Scrap Steel Wire is a high-strength metal extracted from recycled tyres during the pyrolysis process. It is a durable and reusable material widely used in various industries. By recovering steel wire from waste tyres, we help in reducing metal waste and promoting sustainability in the steel industry.

How Scrap Steel Wire is Made?

The process of extracting scrap steel wire from used tyres involves several steps:

Tire Shredding – The waste tires are shredded into smaller pieces for easier processing.
Pyrolysis Process – The shredded tyres are heated in an oxygen-free chamber, separating oil, gas, carbon black, and steel wire.
Steel Extraction – The recovered steel wire is carefully separated from carbon black and cleaned for further use.
Processing & Recycling – The extracted wire is then purified, bundled, and sent for industrial reuse in different applications.

Industries That Use Recycled Steel Wire

Steel Manufacturing

Steel mills and manufacturing units melt down scrap steel wire to produce fresh steel products. This reduces dependence on virgin iron ore, lowers production costs, and supports sustainable steelmaking. The recycled steel wire is refined and reprocessed to meet industrial standards, making it a highly cost-effective raw material for various steel-based products.

Construction & Infrastructure

Scrap steel wire plays a critical role in the construction industry, where it is used in reinforced concrete, fencing, mesh, and structural components. Since steel extracted from tyres retains its strength and durability, it is widely utilized in high-stress applications, ensuring longevity and stability in construction projects.

Automobile & Transportation

The automobile sector heavily relies on steel, and recycled scrap steel wire is an eco-friendly and cost-efficient alternative. It is used in manufacturing vehicle frames, seat reinforcements, brake pads, and engine components. The high tensile strength of this recycled steel ensures stability and impact resistance, making it an essential material in automotive production.

Metal Foundries & Forging Units

Foundries process scrap steel wire by melting and reshaping it into industrial components, tools, and machinery parts. Since steel is one of the most recycled metals, the demand for high-quality recovered steel wire continues to grow, allowing foundries to cut down costs and reduce their carbon footprint.

Furniture & Home Decor Industry

Recycled scrap steel wire is also creatively repurposed in furniture, home decor, and artistic installations. It is used to make metal frames, racks, wire baskets, sculptures, and decorative items. This helps manufacturers create unique, durable, and sustainable designs while promoting eco-friendly consumer products.

rCB vs. vCB

Recovered Carbon Black (rCB) vs. Virgin Carbon Black (vCB)

Understanding the Difference

Recovered Carbon Black (rCB) and Virgin Carbon Black (vCB) are widely used in various industries, but their production, sustainability, and impact vary significantly. While Virgin Carbon Black is derived from fossil fuels through energy-intensive processes, rCB is an eco-friendly alternative produced from recycled materials like end-of-life tyres.

Why Are Industries Shifting Towards Recovered Carbon Black?

Reduces environmental impact by repurposing waste materials.
Lowers CO₂ emissions and supports circular economy initiatives.
Cost-effective without compromising on performance.
Helps businesses meet sustainability regulations and eco-conscious consumer demands.

As industries move towards greener alternatives, rCB is proving to be a viable choice for companies looking to balance performance, cost, and sustainability. However, the choice between rCB and vCB depends on specific application needs and environmental considerations.

Choosing the Right Carbon Black for Your Needs

Both Recovered Carbon Black (rCB) and Virgin Carbon Black (vCB) have their place in various industries. While vCB offers consistent performance and has been the industry standard for years, rCB is emerging as a sustainable and cost-effective alternative.

Aspect	Recovered Carbon Black (rCB)	Virgin Carbon Black (vCB)
Environmental Impact	– Made from recycled materials, reducing landfill waste. – It lowers CO₂ emissions significantly. – Supports sustainable waste management.	– Extracted from non-renewable fossil fuels. – Higher carbon footprint due to energy-intensive production. – Contributes to pollution and resource depletion.
Cost-Effectiveness	– More affordable raw material cost. – Cost-efficient alternative for manufacturers.	– Higher production costs due to fossil fuel dependency. – Expensive sourcing and processing.
Resource Utilization	– Supports a circular economy by reusing waste. – Reducing dependence on virgin resources.	– Consumes finite natural resources. – Does not contribute to material recovery efforts.
Performance & Application	– Comparable performance in rubber, plastics, and coatings. – Improves dispersion and lowers viscosity impact.	– Standard performance across industries. – Lacks additional benefits provided by rCB.
Sustainability	– Helps businesses meet environmental regulations. – Enhances corporate sustainability and responsibility.	– Faces stricter environmental regulations. – Less aligned with global sustainability goals.
Market & Branding Appeal	– Appeals to eco-conscious consumers. – Aligns with the growing demand for sustainable materials.	– Traditional product but lacks strong sustainability appeal.
Versatility	– Can be customized for specific industrial applications.	– Limited flexibility in terms of customization.